IGBT Induction Heating Machine for Small Metal Part

IGBT Induction Heating Machine for Small Metal Part

IGBT Induction Heating Device for Modest Metal Portion (JLCG-twenty)


    Principal Characteristic

    • Ultrahigh series: high frequency, able to heat Φ 0.1mm work-piece.
    • Small size, light weight, low failure rate and conservation of energy. (which can save the power by 70% as compared with glass-ceramic vacuum tube high frequency heating machine)
    • It can ensure the solid welding point which is pleasing and delicate in appearance, integral geometric configuration, perfect surface grain, complete crystal structure of internal metal part, limited annealing range and elimination of obvious weld knot.
    • About ten types fault protection and display of over-existing, over-voltage, water shortage and phase missing can provide higher reliability and durability.
    • It is applied to the welding of coupler and inserts used in metal glass manufacturing as well as electric appliance and electronics industries, non-contact welding of internal parts of small-size relays, high-pressure refrigerating parts, headwear decorations, metal ornamental articles an art wares.

    CZPT Parameters

    Design JLCG-20KW
    Enter energy wish 3 section 380V  50/60HZ
    Max oscillate electricity 20KW
    Max input recent 32A
    Oscillate frequency fifty-250KHZ
    Cooling drinking water wish >0.3MPa≥6L/Min
    Duty cycle a hundred% 40°C
    Dimensions(L*W*H) Generator: 620*three hundred*530mm
    Transformer: 430*260*430mm
    Net excess weight 25kg/15kg
    Cable duration two-six(Meters)

      CZPT components for JLCG-20KW Machine

      Merchandise Title of device or parts Specification Volume
      one JLCG-20KW Generator 1 pcs
      2 JLCG-20KW Transformer 1 pcs
      3 Foot pedal  3 core one pcs
      four Induction Coil 2 sets
      five Instruction Manual 1 pcs
      6 Solution catalog two sets

      Main Parts Introduction 

      • Germany SIEMENS INFINEON IGBT Module. ( 40-60KHZ oscillation frequency, fast response time, superhigh stability, almost spatter-free welding )
      • Japan Nichicon electrolytic capacitor. ( filter capacitor )
      • CZPTed transistor integrated block.
      • All water pipe use thermostabilityHigh pressure resistance best quality material.
      • Main card, signal circuit, drive circuit board,control circuit board and components are adopted:Toshiba, Hitachi,Motorola, China’s top manufacturers. 
      • CZPT advanced all-solid-state semiconductor power devices.
      • CZPT advantage:perfect control, alarm display circuit, getting full automatic tracking frequency, continuous adjustable power, safe dependable protection,clear and accuracy data display and etc.
      • Superiority Advantages: fast heating, wide application, small size, easy installation, simple operation, low power consumption, high efficiency.

      Photographs of Product:


      Purposes: Heat remedy, Welding, etc.

      1.Heat treatment method: such as Quenching, Annealing
          Heat remedy method is the steel operate-pieces heated to a particular temperature, received distinct matrix business following diverse approaches of cooling, so that to accomplish the essential mechanical homes (substance more challenging or softer), this sort of as quenching, annealing, and many others.
           Applications Examples: Shaft, Shaft core, Plate, Equipment, Sprocket, Steel belt, Equipment resource equipment, Xihu (West Lake) Dis. rail, CZPT tools, Little mold, Mildew equipment, CAM, Car and motorcycle add-ons, Scissors, Yard shears blade, Chuck, mechanical elements, Stainless steel products, Cistern, Kitchen ware, Golfing head, Golf equipment, Metal tube, Home furniture fittings and Other related products.

      2.Brazing, Welding, Soldering
          Brazing is a fusion and solidification process which refers to the use of magnetic subject induction heating to make the temperature of metallic materials junction achieve the melting stage of welding, or the temperature of steel supplies to get to among nonmetallic materials.
            (one). Any business of insert welding material connection.
            Such as: Cutting instruments ( Turning, Milling cutter, Woodworking equipment, Serrated blade, Shoe materials, Diamond device, Deep gap drilling, Drilling and many others.), Faucets, Bathroom equipment, Showers, Coal drill, Drill little bit, Terminal blocks, Furniture fittings, Refrigeration gear, Pad tube, Heating plate, Egg beater, Lighting components, Department distributor, Bicycle up and down the fork iron, Copper items, Aluminum, Stainless steel.
          (2). Do not add welding material connection.
            Such as: Computer radiator core and copper main, Motor rotor and shaft, Horn web preparetions, Hanger hook, Copier carbon brush soften, Aluminum-plastic pipe, Compound preparetions kettle, Tool shank cure, Tableware curing rubber deal with, Battery pole ear forming, Aluminum foil sealing etc.


      Firm Informations:

          HangCZPT CZPT Electromechanical Device Co.,Ltd., founded in 1996, which is engaged in R&D, 
      production andsale of solid Induction heating machine professionally. Many senior specialists of induction heating gear gathered below, who initiate the induction heating equipment with environmental safety and extremely effective power conservation, positively and diligently. 


      Our Providers:

      1. Pre-sale service:

      • CZPTmmend the most suitable machine for customers, according to their requirements. 
      • Inquiry and consulting support. 
      • Sample testing support. 
      • View our Factory.

      2. In-sale service:

      • Strictly manufacture the machine, according to relevant technical standards.
      • Take run test, according to relevant equipment test run regulations.
      • Strictly check up the machine, before delivery
      • Delivery on time.

      three. After-sale service:

      • 12 months warranty period
      • Within one year free warranty, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, CZPT shall provide replacement parts after detecting the faults.
      • If any big quality problems occurs out of the guarantee period, CZPT will send maintenance
      • Technician to provide visiting service after checking with the customer and charge for a favorable price. 
      • CZPT will provide a lifetime favorable price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
      • The above mentioned are only basic after-sale service requirements, we will make more promises related to quality assurance and operation guarantee mechanism.

      China Materials Induction Heating Energy Provide   
      Questions and Answers:

      one. Which countries your products are exported to?
      Our products are sold all over the world and with related certifications.

      two.How about the warranty?
      All our products have one year quality warranty, during the warranty time, the spare parts replacement is free. And we provide life long time technical support and other assistance.

      three.How to install your machine?
      We have paper installation instructions and videos, we will teach till you learn it.

      4. Which export port you use?
      Any China port, commonly we will use HangCZPT ,HangCZPT ,Hongkong port, it can appoint as you like.

      five.How about the payment terms and delivery time ?
      Payment phrases for little equipment: a hundred% T/T/ Western Union/Cash in advance.
      The big devices and massive quantity: thirty% deposit,70% before shipment (we will shoot total delivering process for customer’s confirmation)and the related papers. You can pay by T/T,L/C, Western Union or other ways.
      The small machine delivery time is within 7 days, the bigger one takes about 15days,we will delivery goods on time.

      six.If I have paid but can not receive the goods, how should I do?
      Alibaba international website is a famous trade platform and has been mature those years ,every supplier on it has paid large integrity fund,and we have Chinese business licenses which can be checked on China official website or we can show it to you,so that situation will never appear, please be assured.

      seven.Is your goods has CZPT or CE certification ?
      Yes, all our goods has ISO and CE certification. All devices are large top quality items.

      eight.What is your nature of your company:vendor or factory ?
      We are manufacturer and have a big factory ,warmly welcome to visit our factory and get in touch with us. 



       Ultrahigh Frequency Series JLCG (100KHZ-1.1MHZ)

      Model JLCG-three JLCG-6 JLCG-ten JLCG-twenty JLCG-thirty JLCG-forty JLCG-60 JLCG-100
      Input electrical power desire Solitary phase 220V  50/60HZ 3 period 380V  50/60HZ
      Oscillate energy max 3KW 6KW 10KW 20KW 30KW 40KW 60KW 100KW
      Max enter existing 14A 28A 20A 32A 45A 60A 90A 152A
      Oscillate frequency .5-one.1MHZ .2-1.1MHZ two hundred-500KHZ fifty-250KHZ fifty-200KHZ 50-200KHZ 50-150KHZ fifty-150KHZ
      Cooling h2o wish >0.2MPa  two-6L/Min .3Mpa≥6L/MIN .5Mpa≥6L/MIN
      Responsibility cycle a hundred% 40°C
      Internet fat 15kg 25kg 30kg 25kg/15kg 30kg/20kg 35kg/25kg 45kg/35kg 60kg/40kg
      Cable duration two-6(Meters)

      IGBT Induction Heating Machine for Small Metal Part