China Straight Angle 1 Stage High Speed Gearbox LE gearbox adjustment

Solution Description

SIGRINER Straight Angle 1 Stage Precision Planetary Gearbox  

Sort Straight Angle 1 Stage Planetary Gear Units
Model PBMD90 L1 i 10  
Coloration Black/silver Grey
Materials Aluminum alloy
Packing Standard export canton
Enter Flange  60mm,100mm,130mm
Backlash three arcmin
Equipment ratio 1:10
Usages Automation sector,assembly lines,medium mixers and so on.
Equipment resources and producing techniques
Food and packaging machinery
Textile equipment
Automatic cHangZhou creation line

Product Range   

PBMD90 L1 1 Stage i 10  3&5 arcmin Planetary gearbox with lower backlash and large precision    
You should pick the appropriate sequence in accordance to your purposes.:

STAGE Price 1 phase
Equipment ratio i 3 4 5 6 7 8 10
Rated output torque
(a thousand moments is authorized in equipment box)
T 2N Nm 130 one hundred forty 160 150 140 120 100
In.lb 1151 1239 1416 1328 1239 1062 885
T 2NOt Nm 3xNOM.Output/ 3 times rated output torque
In.lb
Rated enter RPM (T2N, 20ºC environment temperature) b N 1n rpm 4000 4000 4000 4000 4000 4000 4000
Max. Input RPM N 1max rpm 8000 8000 8000 8000 8000 8000 8000
Max.backlash J t arcmin PBMD 90≤5 ARCMIN PBMD*90≤3 ARCMIN Bespoke ≤1 ARCMIN
No load torque
(nt=3000rmp,equipment box 20ºC
T 012 Nm one.8 1.four 1.1 1 0.8 .seven 0.six
In.lb fifteen.nine 12.4 9.7 8.nine 7.1 six.two 5.3
Torsional stiffness C t21 Nm/arcmin ten
In.lb/arcmin 89
Max.radical pressure F 2AMAX N 3500
ibf 787.five
Max.axial pressure F 3RMAX N 1400
ibf 315
Max.aspect pressure M 2KMAX Nm 236
In.lb 2089
Work life L h hr  ≥20000
Completely loaded efficiency η % 97
Environment temperature ºC -fifteen to 40
F 5 to 104
Allowable greatest temperature
of shell
ºC +ninety
F 194
Lubrication   Existence lubrication
Rotation route   Enter/output with identical path
Protection class   IP65
Set up path   Any/ any path
Operating noise
(i=ten and n1=3000rpm no-load)
Lpa        dB(A) ≤58  
Moment of inertia J1 Kg.cm² 0.61 .48 0.47 0.forty five 0.forty five 0.forty four .forty four
ten-3in.lb.stwo 0.fifty three .forty two 0.forty one 0.39 0.39 0.38 .38

Item Description.: 

Planetary gearbox is a sort of reducer with extensive versatility.
The internal gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding procedure.
Planetary gearbox has the characteristics of small composition measurement, big output torque, large speed ratio, higher effectiveness, protected and reliable functionality, and many others.
The interior gear of the planetary gearbox can be divided into spur gear and helical equipment.
Consumers can choose the proper precision reducer in accordance to the requirements of the software.

PBMD ( picture example: i=4 )
Suitable for periodic work system ( ED≤60% )

                                 Max. Input RPM (min-1)

PBMD*Large PRECISION  ( picture example: i=4 )
Suitable for periodic operate technique ( ED≤60% )
                             Max. Enter RPM (min-1)

Scorching Items.:   

 

Major Features:

1. Substantial rigidity: Carburizing, carbon nitrogen co-carburizing, brilliant quenching warmth treatment, the benefits of large efficiency, good quenching.
two. High precision: Adopt superior tools,strictly managed in high quality and technologies.
three. High torque:
(1) Entrance shell and tooth ring undertake integral design 
(2) Integrated style of planetary frame and output shaft 
(3) Bearing prolonged span layout, ensure the output load capacity 
(4) Complete needle rolling, increase speak to surface 
(5) Modular design and style of motor relationship plate  
four. Low noise:
The helical tooth floor is modified for tooth condition and lead to reduce the impact and sound of equipment on the enter and output,
then improve equipment services daily life drastically. 

OUR Gain

Style & engineering
We design and style and technologies
1. The equipment transmission interface adopots entire needle roller bearings with no cage,
increading the make contact with area to improve the rigidity of the structure and the output torque.

two. The world provider and the output shaft adopts an built-in structure design and style to
enhance the compactness of the structurer whilst making sure the highest torsional rigidity.

3. Utilizing synthetic lubricating grease and adopting the sealing layout of IP65 protection grade,
the lubricating oil does not leak and is servicing-totally free.

four. By trimming the tooth profile and direct of the screw tooth surface to decrease the affect and sounds of the equipment in and out,
make the equipment meshing approach much more stable and boost the support existence of equipment technique. 

5. The reducer adopts helical equipment design and style,and its tooth profile meshing ratio is a lot more than two times that of ordinary spur gears.
It has the traits of easy working,lower sound,high output torque and low backlash. 
   

Technical solutions:

  • According to the related parameters offered by the buyer, the CZPT engineering software is used to develop the movement load curve diagram of the system gear to receive the corresponding parameters and derive the movement load curve. Intuitively display essential parameters and load indexes in the transmission system to assist buyers carry out reasonable structural layout.
  • SIGRINER offers a motor database from 500 servo motor makers throughout the world

Client coaching:
We are honored to supply you with our utilized computing and transmission layout knowledge. We can supply pertinent coaching according to your needs. You should speak to our engineer. 
  
Technical tests center    

Characteristics of CZPT Precision planetary gearbox

  • Quite higher electricity density, torque elevated by forty%
  • Straightforward motor set up, optional set up with duration payment
  • Adaptable set up, the gearbox can be set up vertically, horizontally, and up or down together with the pushed shaft
  • Extremely high positioning precision, return clearance is less than arc minutes
  • By means of helical equipment meshing, the procedure is secure, and the working sound is considerably less than 50dB-A
  • The world’s top daily life expectancy, and the uncooked supplies and mechanism of the seal ring have been optimized

Apps.:  

PBM (regular)
Cycle Programs (ED≤60%)
Large dynamic programs
Large positioning precision
Reverse operation
PBMD*High PERCISION
Software of constant procedure (ED≤60%)
High rated speed
Temperature-delicate apps
Higher high quality control transmission

Complex information
                            PBMD              PBMD*High PRECISION
Dimensions                           90                           90
I                            3-a hundred                         3-one hundred  
Jt regular ( arcmin )          ≤3,≤5                           ≤1
T2B (NM)                    4500                         3600  
N1Max(rpm)                 6000                         8000  

Products Drawing

one. Max. 14 Fasten hub diameter 

two. Max. 19  Fasten hub diameter 
   
three. Max. 28  Fasten hub diameter  

Business software

  • We give fast source and robust support all over the planet by way of a complete product sales and provider network
  • With several years of rich knowledge, our authoritative specialists offer market-leading consulting providers for various industrial sectors 
  • Robotics, automation and manipulator technology
  • A assortment of servo gearboxes and mechanical transmission techniques, from affordable to substantial-finish models can be applied to different robots and their auxiliary axes, these kinds of as transmission shafts and station control devices 
  • Printing device
  • Modern gearbox ensures steadiness, synchronization accuracy and extended-phrase precision even at high speeds
    The perfect answer for substantial-good quality printing procedures and other constant responsibility apps
    Option: integrated sensor for checking paper rigidity and equivalent parameters  
  • Machine equipment and production methods
  • High precision, steady procedure and high performance are all derived from secure, zero backlash and higher rigidity mechanical technique answers, these kinds of as the application of goods on feed, rotation and auxiliary axes 
  • Foods and packaging equipment
  • A series of gearboxes specially developed for a variety of shafts utilized in the subject of packaging engineering (like gearboxes with anti-corrosion design)-can improve perform efficiency, mechanical adaptability and cycle speed 
  • Textile machine  
  • Automated cHangZhou creation line


Our Companies.:

one) Competitive value and great good quality

2) Used for transmission methods.

three) Outstanding functionality, extended employing life
4) Prompt response on obtaining Inquiries or any other messages from customers
5) only standard planetary gearbox provided

Shipping and transport: We provide CZPT delivery, global convey and air transportation to provide your products to you.
(*Arrival time will fluctuate based on location region policy and visitors condition.)

Serving: All merchandise have a one-12 months warranty and on-line technological assistance. 

FAQ

Q: Are you buying and selling company or company?

A: We are group business with large variety of merchandise and manufacturing bases, also do investing firm organization with much more than twenty years export activities.

Q:What’s the MOQ?

A: 1 or 2pcs is accessible.

Q: How long is your supply time?

A: 3-5 times by way of DHL, TNT, UPS, FEDEX. Ocean transport is primarily based on distinct nations.

Packaging & Supply

packaged in Carton with foam within or as per customer’s demands (Common export canton) 
Guide Time:

Quantity(Parts) 1 – 10 >10
Est. Time(times) ten To be negotiated

 

To Be Negotiated 5 Pieces
(Min. Order)

###

Application: Motor, Machinery
Hardness: Soft Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Double-Step

###

Type Straight Angle 1 Stage Planetary Gear Units
Model PBMD90 L1 i 10  
Color Black/silver Grey
Material Aluminum alloy
Packing Standard export canton
Input Flange  60mm,100mm,130mm
Backlash 3 arcmin
Gear ratio 1:10
Usages Automation industry,assembly lines,medium mixers and so on.
Machine tools and manufacturing systems
Food and packaging machinery
Textile machine
Automatic canning production line

###

STAGE VALUE 1 stage
Gear ratio i 3 4 5 6 7 8 10
Rated output torque
(1000 times is allowed in gear box)
T 2N Nm 130 140 160 150 140 120 100
In.lb 1151 1239 1416 1328 1239 1062 885
T 2NOt Nm 3xNOM.Output/ 3 times rated output torque
In.lb
Rated input RPM (T2N, 20ºC environment temperature) b N 1n rpm 4000 4000 4000 4000 4000 4000 4000
Max. Input RPM N 1max rpm 8000 8000 8000 8000 8000 8000 8000
Max.backlash J t arcmin PBMD 905 ARCMIN PBMD*903 ARCMIN Bespoke 1 ARCMIN
No load torque
(nt=3000rmp,gear box 20ºC
T 012 Nm 1.8 1.4 1.1 1 0.8 0.7 0.6
In.lb 15.9 12.4 9.7 8.9 7.1 6.2 5.3
Torsional stiffness C t21 Nm/arcmin 10
In.lb/arcmin 89
Max.radical force F 2AMAX N 3500
ibf 787.5
Max.axial force F 3RMAX N 1400
ibf 315
Max.side force M 2KMAX Nm 236
In.lb 2089
Work life L h hr  ≥20000
Fully loaded efficiency η % 97
Environment temperature ºC -15 to 40
F 5 to 104
Allowable highest temperature
of shell
ºC +90
F 194
Lubrication   Life lubrication
Rotation direction   Input/output with same direction
Protection class   IP65
Installation direction   Any/ any direction
Working noise
(i=10 and n1=3000rpm no-load)
Lpa        dB(A) 58  
Moment of inertia J1 Kg.cm² 0.61 0.48 0.47 0.45 0.45 0.44 0.44
10-3in.lb.s2 0.53 0.42 0.41 0.39 0.39 0.38 0.38

###

Quantity(Pieces) 1  10 >10
Est. Time(days) 10 To be negotiated
To Be Negotiated 5 Pieces
(Min. Order)

###

Application: Motor, Machinery
Hardness: Soft Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Double-Step

###

Type Straight Angle 1 Stage Planetary Gear Units
Model PBMD90 L1 i 10  
Color Black/silver Grey
Material Aluminum alloy
Packing Standard export canton
Input Flange  60mm,100mm,130mm
Backlash 3 arcmin
Gear ratio 1:10
Usages Automation industry,assembly lines,medium mixers and so on.
Machine tools and manufacturing systems
Food and packaging machinery
Textile machine
Automatic canning production line

###

STAGE VALUE 1 stage
Gear ratio i 3 4 5 6 7 8 10
Rated output torque
(1000 times is allowed in gear box)
T 2N Nm 130 140 160 150 140 120 100
In.lb 1151 1239 1416 1328 1239 1062 885
T 2NOt Nm 3xNOM.Output/ 3 times rated output torque
In.lb
Rated input RPM (T2N, 20ºC environment temperature) b N 1n rpm 4000 4000 4000 4000 4000 4000 4000
Max. Input RPM N 1max rpm 8000 8000 8000 8000 8000 8000 8000
Max.backlash J t arcmin PBMD 905 ARCMIN PBMD*903 ARCMIN Bespoke 1 ARCMIN
No load torque
(nt=3000rmp,gear box 20ºC
T 012 Nm 1.8 1.4 1.1 1 0.8 0.7 0.6
In.lb 15.9 12.4 9.7 8.9 7.1 6.2 5.3
Torsional stiffness C t21 Nm/arcmin 10
In.lb/arcmin 89
Max.radical force F 2AMAX N 3500
ibf 787.5
Max.axial force F 3RMAX N 1400
ibf 315
Max.side force M 2KMAX Nm 236
In.lb 2089
Work life L h hr  ≥20000
Fully loaded efficiency η % 97
Environment temperature ºC -15 to 40
F 5 to 104
Allowable highest temperature
of shell
ºC +90
F 194
Lubrication   Life lubrication
Rotation direction   Input/output with same direction
Protection class   IP65
Installation direction   Any/ any direction
Working noise
(i=10 and n1=3000rpm no-load)
Lpa        dB(A) 58  
Moment of inertia J1 Kg.cm² 0.61 0.48 0.47 0.45 0.45 0.44 0.44
10-3in.lb.s2 0.53 0.42 0.41 0.39 0.39 0.38 0.38

###

Quantity(Pieces) 1  10 >10
Est. Time(days) 10 To be negotiated

What Is a Gearbox?

There are several factors to consider when choosing a gearbox. Backlash, for example, is a consideration, as it is the angle at which the output shaft can rotate without the input shaft moving. While this isn’t necessary in applications without load reversals, it is important for precision applications involving load reversals. Examples of these applications include automation and robotics. If backlash is a concern, you may want to look at other factors, such as the number of teeth in each gear.
gearbox

Function of a gearbox

A gearbox is a mechanical unit that consists of a chain or set of gears. The gears are mounted on a shaft and are supported by rolling element bearings. These devices alter the speed or torque of the machine they are used in. Gearboxes can be used for a wide variety of applications. Here are some examples of how gearboxes function. Read on to discover more about the gears that make up a gearbox.
Regardless of the type of transmission, most gearboxes are equipped with a secondary gear and a primary one. While the gear ratios are the same for both the primary and secondary transmission, the gearboxes may differ in size and efficiency. High-performance racing cars typically employ a gearbox with two green and one blue gear. Gearboxes are often mounted in the front or rear of the engine.
The primary function of a gearbox is to transfer torque from one shaft to another. The ratio of the driving gear’s teeth to the receiving member determines how much torque is transmitted. A large gear ratio will cause the main shaft to revolve at a slower speed and have a high torque compared to its counter shaft. Conversely, a low gear ratio will allow the vehicle to turn at a lower speed and produce a lower torque.
A conventional gearbox has input and output gears. The countershaft is connected to a universal shaft. The input and output gears are arranged to match the speed and torque of each other. The gear ratio determines how fast a car can go and how much torque it can generate. Most conventional transmissions use four gear ratios, with one reverse gear. Some have two shafts and three inputs. However, if the gear ratios are high, the engine will experience a loss of torque.
In the study of gearbox performance, a large amount of data has been collected. A highly ambitious segmentation process has yielded nearly 20,000 feature vectors. These results are the most detailed and comprehensive of all the available data. This research has a dual curse – the first is the large volume of data collected for the purpose of characterization, while the second is the high dimensionality. The latter is a complication that arises when the experimental gearbox is not designed to perform well.
gearbox

Bzvacklash

The main function of a gearhead is to multiply a moment of force and create a mechanical advantage. However, backlash can cause a variety of issues for the system, including impaired positioning accuracy and lowered overall performance. A zero backlash gearbox can eliminate motion losses caused by backlash and improve overall system performance. Here are some common problems associated with backlash in gearheads and how to fix them. After you understand how to fix gearbox backlash, you’ll be able to design a machine that meets your requirements.
To reduce gearbox backlash, many designers try to decrease the center distance of the gears. This eliminates space for lubrication and promotes excessive tooth mesh, which leads to premature mesh failure. To minimize gearbox backlash, a gear manufacturer may separate the two parts of the gear and adjust the mesh center distance between them. To do this, rotate one gear with respect to the fixed gear, while adjusting the other gear’s effective tooth thickness.
Several manufacturing processes may introduce errors, and reducing tooth thickness will minimize this error. Gears with bevel teeth are a prime example of this. This type of gear features a small number of teeth in comparison to its mating gear. In addition to reducing tooth thickness, bevel gears also reduce backlash. While bevel gears have fewer teeth than their mating gear, all of their backlash allowance is applied to the larger gear.
A gear’s backlash can affect the efficiency of a gearbox. In an ideal gear, the backlash is zero. But if there is too much, backlash can cause damage to the gears and cause it to malfunction. Therefore, the goal of gearbox backlash is to minimize this problem. However, this may require the use of a micrometer. To determine how much gearbox backlash you need, you can use a dial gauge or feeler gauge.
If you’ve been looking for a way to reduce backlash, a gearbox’s backlash may be the answer. However, backlash is not a revolt against the manufacturer. It is an error in motion that occurs naturally in gear systems that change direction. If it is left unaccounted for, it can lead to major gear degradation and even compromise the entire system. In this article, we’ll explain how backlash affects gears and how it affects the performance of a gearbox.

Design

The design of gearboxes consists of a variety of factors, including the type of material used, power requirements, speed and reduction ratio, and the application for which the unit is intended. The process of designing a gearbox usually begins with a description of the machine or gearbox and its intended use. Other key parameters to consider during gearbox design include the size and weight of the gear, its overall gear ratio and number of reductions, as well as the lubrication methods used.
During the design process, the customer and supplier will participate in various design reviews. These include concept or initial design review, manufacturing design validation, critical design review, and final design review. The customer may also initiate the process by initiating a DFMEA. After receiving the initial design approval, the design will go through several iterations before the finalized design is frozen. In some cases, the customer will require a DFMEA of the gearbox.
The speed increaser gearboxes also require special design considerations. These gearboxes typically operate at high speeds, causing problems with gear dynamics. Furthermore, the high speeds of the unit increase frictional and drag forces. A proper design of this component should minimize the effect of these forces. To solve these problems, a gearbox should incorporate a brake system. In some cases, an external force may also increase frictional forces.
Various types of gear arrangements are used in gearboxes. The design of the teeth of the gears plays a significant role in defining the type of gear arrangement in the gearbox. Spur gear is an example of a gear arrangement, which has teeth that run parallel to the axis of rotation. These gears offer high gear ratios and are often used in multiple stages. So, it is possible to create a gearbox that meets the needs of your application.
The design of gearboxes is the most complex process in the engineering process. These complex devices are made of multiple types of gears and are mounted on shafts. They are supported by rolling element bearings and are used for a variety of applications. In general, a gearbox is used to reduce speed and torque and change direction. Gearboxes are commonly used in motor vehicles, but can also be found in pedal bicycles and fixed machines.
gearbox

Manufacturers

There are several major segments in the gearbox market, including industrial, mining, and automotive. Gearbox manufacturers are required to understand the application and user industries to design a gearbox that meets their specific requirements. Basic knowledge of metallurgy is necessary. Multinational companies also provide gearbox solutions for the power generation industry, shipping industry, and automotive industries. To make their products more competitive, they need to focus on product innovation, geographical expansion, and customer retention.
The CZPT Group started as a small company in 1976. Since then, it has become a global reference in mechanical transmissions. Its production range includes gears, reduction gearboxes, and geared motors. The company was the first in Italy to achieve ISO certification, and it continues to grow into one of the world’s leading manufacturers of production gearboxes. As the industry evolves, CZPT focuses on research and development to create better products.
The agriculture industry uses gearboxes to implement a variety of processes. They are used in tractors, pumps, and agricultural machinery. The automotive industry uses gears in automobiles, but they are also found in mining and tea processing machinery. Industrial gearboxes also play an important role in feed and speed drives. The gearbox industry has a diverse portfolio of manufacturers and suppliers. Here are some examples of gearboxes:
Gearboxes are complex pieces of equipment. They must be used properly to optimize efficiency and extend their lifespan. Manufacturers employ advanced technology and strict quality control processes to ensure their products meet the highest standards. In addition to manufacturing precision and reliability, gearbox manufacturers ensure that their products are safe for use in the production of industrial machinery. They are also used in office machines and medical equipment. However, the automotive gearbox market is becoming increasingly competitive.

China Straight Angle 1 Stage High Speed Gearbox LE     gearbox adjustment	China Straight Angle 1 Stage High Speed Gearbox LE     gearbox adjustment
editor by czh 2023-01-17