China Paper Mill Gearbox for Paper Machine manufacturer

Item Description

The gearbox  is normally used for lower-pace and high-torque transmission products. The power of the electric motor, inner combustion engine or other high-velocity procedure is attained through the equipment of the input shaft of the reducer meshing with the big gear on the output shaft. The ratio of the number of enamel is the transmission ratio.There 4 type gearbox for paper mill,pls check the stick to informations:

Worm/spiral bevel gearbox reducer

1. Worm/spiral bevel gear reducer is made in accordance with worldwide specialized needs and has a large technological content material.
two. It saves space, is reliable and durable, with high overload potential, and the electrical power can achieve much more than 200KW.
three. Low vitality intake, exceptional overall performance, and the reducer efficiency is as higher as 95%.
4. K spiral bevel gear reducer has low vibration, lower sound and substantial power preserving.
5. The spiral bevel gear reducer is created of higher-top quality steel substance, rigid cast iron box, and the surface area of the gear is high-frequency heat handled.

6. Following precision processing, the reducer that varieties the transmission assembly of helical gears, bevel gears and bevel gears is equipped with different kinds of motors, forming an electromechanical integration, which entirely assures the high quality characteristics of the geared motor products.

two. Overall performance qualities:
1. Vertical output, compact construction, challenging tooth area transmission torque, large-precision gears ensure steady function, minimal noise and prolonged lifestyle.
two. Installation technique: foot installation, hollow shaft set up, flange installation, torque arm set up, small flange set up.
3. Enter manner: motor direct connection, motor belt link or input shaft, relationship flange enter.
four. Output mode: hollow shaft output or sound shaft output, the regular effectiveness is 94%.
five. Combine with R sequence to get greater speed ratio.

3. Technological parameters:

Pace ratio selection: standard type 5.36~197.37, K/R combination kind can reach 32625
Torque assortment: two hundred~50000 Nm
Power assortment: .18~two hundred kW

Helical gear hardened equipment reducer

1. R series helical gear hardened equipment reducer is produced in accordance with global specialized needs and has a high technological articles
2. Tough tooth surface reducer saves area, is dependable and tough, has large overload ability, and the electrical power can attain 132KW
3. Low energy use, excellent efficiency, and the reducer effectiveness is as substantial as ninety five% or more
4. Lower vibration, minimal sounds and high vitality conserving
five. The helical equipment reducer is produced of substantial-top quality forged metal materials, rigid solid iron box, and the area of the gear is large-frequency heat dealt with
six. Following precision machining to make sure shaft parallelism and positioning bearing specifications, the reducer forming the helical gear transmission assembly is equipped with different kinds of motors, mixed into mechatronics, which totally ensures the quality qualities of the geared motor goods.

2.Functions:
one. Modest offset output, compact framework, greatest use of cupboard place, the next and third ranges are in the exact same cupboard.
2. It adopts integral casting box, which has excellent structural rigidity, which is simple to boost the toughness of the shaft and the daily life of the bearing.
three. Installation method: foot installation, flange installation with big and small flanges, easy to choose.
four. With strong shaft output, the regular efficiency is ninety six% for the 2nd stage, ninety four% for the 3rd stage, and eighty five% for the R/R blend.
5. The RM collection specifically created for mixing can bear greater axial and radial forces.

three. Complex parameters:

Speed ratio assortment: R simple variety 3.33~289.74, RX type 1.3~8.65, R/R mixed sort can attain 27001
Torque selection: R basic kind 85~18000 Nm, RX variety 20~1680 Nm
Power assortment: R fundamental type .eighteen~a hundred and sixty kW, RX sort .18~132 kW

 

Parallel shaft helical equipment reducer

one. The F sequence parallel shaft helical equipment reducer is manufactured in accordance with worldwide technical needs and has a substantial technological content material.
2. It saves room, is reputable and durable, has high overload capacity, and the electricity can reach more than 90KW.

three. F parallel shaft helical gear reducer has reduced energy consumption, exceptional functionality and effectiveness as higher as 95%.
four. Parallel shaft helical gear reducer has minimal vibration, lower sounds and substantial vitality saving. It is produced of large-high quality metal content, rigid cast iron box, and the surface area of the equipment is substantial-frequency heat handled.
5. Right after precision machining, the shaft parallelism and positioning precision are ensured. All of this constitutes the equipment transmission assembly. The reducer is outfitted with different motors, forming a mechatronics, which completely guarantees the quality characteristics of the geared motor items.
 
2.Features:
1. Parallel output, compact framework, huge transmission torque, stable operation, lower sounds and prolonged lifestyle.
two. Installation technique: foundation set up, hollow shaft installation, flange installation, torque arm set up, small flange set up.
3. The rotation path of the input and output of the simple two-stage is the exact same, and the 3-stage is opposite yet another consultation is needed for F/R combination.
four. Output manner: hollow shaft output or sound shaft output.
5. Average performance: ninety six% for amount two, ninety four% for degree three, and 85% for F/R combination.

 three. Specialized parameters:

Speed ratio selection: fundamental variety 3.81~281.seventy one, F/R mix kind can attain 31434
Torque variety: 200~18000 Nm
Energy variety: .eighteen~two hundred kW

Helical gear worm equipment reducer

  1. The S series helical equipment worm reducer has a large technological articles. It has a blend of helical equipment and worm equipment for built-in transmission, which improves the torque and effectiveness of the device. This series of products have total specs, extensive velocity variety, very good versatility, adapt to different installation methods, secure and dependable functionality and lengthy daily life, and have applied global expectations.
  2. The area of the physique has a heat dissipation result, strong vibration absorption, reduced temperature increase and minimal noise.
  3. The device has great sealing performance and strong adaptability to the doing work surroundings.
  4. The helical gear worm gear reducer has large transmission precision, which is particularly ideal for operating in events with frequent starting. It can be linked to numerous reducers and geared up with various sorts of motor drives. It can be set up in a ninety degree transmission operation.
placement.
  5. The essential elements of the S helical equipment reducer are made of highly use-resistant supplies and have been through specific heat treatment. They have the qualities of high machining precision, steady transmission, small dimension, huge carrying potential, and long daily life.
  6. The helical gear reducer can be geared up with numerous sorts of motors, forming an electromechanical integration, which fully guarantees the top quality characteristics of the product.
 
two.Characteristics:
  1. Mix of helical gear and worm gear, compact structure and huge reduction ratio.
  2. Installation strategy: foot set up, hollow shaft installation, flange set up, torque arm set up, little flange set up.
  3. Input mode: motor direct connection, motor belt connection or enter shaft, connection flange enter.
  4. Typical efficiency: reduction ratio of 7.5-sixty nine.39 is 77% 70.forty three-288 is 62% S/R combination is fifty seven%.
  5. Combine with R sequence to get bigger pace ratio.
 

 3. Technical parameters:

Velocity ratio range: basic kind 9.ninety six~244.74, S/R blend sort can attain 8608
Torque range: forty three~4200 Nm
Power variety: .eighteen~22 kW

Packing 

Contact us to have far more particulars about “Gearbox “

US $23-1,100
/ Piece
|
1 Piece

(Min. Order)

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Application: Motor, Machinery, Agricultural Machinery, Paper Mill
Function: Distribution Power, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

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Customization:

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Speed ratio range: basic type 5.36~197.37, K/R combination type can reach 32625
Torque range: 200~50000 Nm
Power range: 0.18~200 kW

###

Speed ratio range: R basic type 3.33~289.74, RX type 1.3~8.65, R/R combined type can reach 27001
Torque range: R basic type 85~18000 Nm, RX type 20~1680 Nm
Power range: R basic type 0.18~160 kW, RX type 0.18~132 kW

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Speed ratio range: basic type 3.81~281.71, F/R combination type can reach 31434
Torque range: 200~18000 Nm
Power range: 0.18~200 kW

###

Speed ratio range: basic type 9.96~244.74, S/R combination type can reach 8608
Torque range: 43~4200 Nm
Power range: 0.18~22 kW
US $23-1,100
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery, Paper Mill
Function: Distribution Power, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Customization:

###

Speed ratio range: basic type 5.36~197.37, K/R combination type can reach 32625
Torque range: 200~50000 Nm
Power range: 0.18~200 kW

###

Speed ratio range: R basic type 3.33~289.74, RX type 1.3~8.65, R/R combined type can reach 27001
Torque range: R basic type 85~18000 Nm, RX type 20~1680 Nm
Power range: R basic type 0.18~160 kW, RX type 0.18~132 kW

###

Speed ratio range: basic type 3.81~281.71, F/R combination type can reach 31434
Torque range: 200~18000 Nm
Power range: 0.18~200 kW

###

Speed ratio range: basic type 9.96~244.74, S/R combination type can reach 8608
Torque range: 43~4200 Nm
Power range: 0.18~22 kW

Types of Gearboxes

There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.
gearbox

planetary gearbox

The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?

helical gearbox

The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
gearbox

helical gear reducer

A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
gearbox

Continuously variable transmission

A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.

China Paper Mill Gearbox for Paper Machine     manufacturer China Paper Mill Gearbox for Paper Machine     manufacturer
editor by czh 2023-01-22